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QUALITY & PRODUCTIVITY IMPROVEMENTS
AT WORKPLACE |
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iNTRODUCTION
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Optimizing operation performance is every Entrepreneur’s Idealistic Vision to maximize return on investment. It lays down stringent, yet achievable levels of operations, whereby an organization strives to achieve the highest possible productivity and total quality effectively, but at the lowest cost possible. Thus enhancing Quality & Productivity performance calls for organizations to take steps on a regular basis to reduce its costs through the elimination or reduction of wastes. To achieve this, firstly, all employees should be trained on quality and productivity improvements programs - - programs that change the mindset and encourage the workers to continuously improve themselves, to take simple, systematic and successful steps to improve their own workplace. An improved and organized workplace is also a safer & more productive place. It will leads to a better working environment for all and happy workers. The improvement ideas taught in these programs such as GEMBA KAIZEN, 5S, Visual Management, POKA-YOKE, as well as working as a team are proven techniques practiced by all world-class manufacturing and services industries worldwide.
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At the end of the course, participants
will be able to:
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Describe
what it takes and how to improve Quality & Productivity
at the workplace
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Recognize
management approaches that satisfy customers through:
- cost competitiveness
- high quality products/services
- speed of delivery, and innovation.
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Describe what
is GEMBA KAIZEN and how to continuously improvement one’s
workplace
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Implement
simple and practical 5S+1S Housekeeping Principles
to improve productivity and safety.
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Use and practice simple
Visual Management techniques at the workplace
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Describe
how we can achieve Zero Defects Quality through
POKA-YOKE practices
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Exercise
teamwork and experience working as a team
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In order to maximize the participants' learning and retention, this course uses the following methods: |
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course
contents: |
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What is Quality?
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What is Productivity?
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Benefits of
quality & productivity enhancements.
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Workers’
responsibilities towards quality & productivity
improvements.
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Japanese factories
– well known for its quality& productivity
excellence. How and why?
Wastes (MUDA), Productivity,
Quality
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What is waste?
How reduction of wastes can improve productivity & quality?
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Seven types
of wastes (TIMWOOD)
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Simple KANBAN system to track inventory
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Practical
5S + 1S practices and the elimination of wastes
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Video: 5S Good
Housekeeping Principles
GEMBA KAIZEN:
Making Continuous Improvements
POKA
YOKE: Zero Defects
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What is POKA-YOKE?
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Strategies for Zero
Defects?
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10 types of human
mistakes
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Exercises: Designing
practical POKA-YOKE system
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Principles for POKA-YOKE
improvements
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Making suggestions
for POKA-YOKE.
Work Planning & Controlling
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Simple &
practical basic production planning methods
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How to control
production achievements
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Exercise: Practical
production scheduling and actions plan.
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who
should attend: |
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Managers, Executives, Supervisors,
Technicians, Group Leaders and other employees selected
for plant wide productivity and quality improvement
initiatives
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administrative
details : |
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| Duration |
: 2 days |
| Time |
: 9.00am - 5.00pm |
| Venue |
: In-house or public program |
| Language medium |
: English |
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Trainer
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Click
on the above banner to find out more about other Accelerated
Learning Courses |
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to Top  |
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and Organizational Growth
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